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The analysis presented in this paper indicates that while 1700 lbf (7560 N) is a realistic femur fracture load for 30-50 ms duration impacts, the human femur can withstand higher loads for shorter-duration impacts. Experimental femur fracture data from cadaver and bone specimen tests are reviewed. These data are used to develop femur load fracture tolerance as a function of impact duration. On the basis of a measured 10% amplification of 1-2 ms input forces by the dummy, the cadaver fracture tolerance is proportionately adjusted to arrive at equivalent load levels for forces measured on current dummy test devices. Experimental dummy test device data are included and compared to the theoretical response of a mathematical model of the human upper leg. This comparison demonstrates that even neglecting the 10% amplification, there are still significant differences in the response of dummy and human upper leg structures for impact durations less than 3 ms.

Crash sensor interfacing with the automobile must be approached from the occupant protection standpoint. Generation of the crash pulse, which determines occupant response, is affected by complex vehicle variables that often preclude discrimination from noncrash signals. Synthesis of the design solution is approached on a systems basis to match sensor capability to vehicle variables. Reliability is provided for with appropriate design of experiments and statistical analysis.

The Kinematic Analysis Methods Computer Program that has been used by Ford Motor Co. to evaluate mechanisms for the past four years has been modified to generate performance curves for windshield wiper linkages directly using a Calcomp Plotter. Problems such as stalling, “jerky” operation, and excessive phase lag between wipers can be detected early in the design stages by careful evaluation of the curves.

There has been a lack of information on image brightness in automotive rear vision systems as related to the driver's needs. This paper presents data on driver evaluation of brightness, in the form of visibility and glare ratings of rear view mirror reflectance levels, based upon actual driving experiences. The effects of roadway types and various ambient lighting conditions are discussed, and ranges of acceptable reflectance levels are recommended. The study was a task group effort, performed for the SAE Rear Vision Subcommittee.

A method for the measurement of nitric oxide (NO) in photochemical smog research was developed using the chemiluminescence from the rapid reaction between ozone (O3) and NO. An instrument based on this method has been constructed; it is applicable to a number of automotive problems. This NO detector has been tested extensively in both laboratory and dynamometer experiments, and has been shown to have several outstanding features: detection sensitivity of 0.01-5000 ppm, selective detection for NO, continuous monitoring with fast response time, and good stability and ease of operation. Examples of results obtained in turbine experiments and in vehicle exhaust analysis are presented.

This study was undertaken to determine to what extent the passenger car eye ellipses have applicability in van-type truck package design and to produce a new practical design tool, if necessary. Eye positions of van drivers were found to be distributed differently from those for passenger car drivers and from those obtained by the procedure outlined in SAE J941b, Motor Vehicle Driver's Eye Range. There were produced in this study, tables of parameter values that a van-package designer can use readily to position eye-location distributions in space as a function of the azimuth and elevation angles of many targets in the forward field of view. These tables are available upon request from SAE.

The results of recent dynamic load measurements on human skull and patella bone, conducted with less-than-1-sq-in. penetrators, are discussed in relation to previously reported skull impact data from larger contact areas. These medical data are compared to the dynamic response of a large variety of natural and synthetic plastic materials, for use in trauma-indicating headform and kneeform design. Several bodyform designs are proposed as research tools.

This paper outlines an approach to highway transportation research which considers the interrelationship of the major subsystems. It describes the framework, the variables, surveillance techniques, and new vehicle instrumentation. A model is described which serves as the basis for field testing and subsequent mathematical analyses. Surveillance systems including instrumented vehicles, ground, aerial, and space platforms are required as components of a real-time system. A research project, designed to evaluate driver stress, is discussed and sample computer data are shown.

Most automobiles, at certain speeds with at least one window open, develop a pulsating pressure which is felt mainly through the ears and is objectionable to the occupants. While this “aerodynamic wind throb” is noticeable over a range of speeds, there is a fairly pronounced peak in the effect at one speed. This problem is studied analytically and experimentally. It is established that the car is a dynamic system consisting of a Helmholtz resonator excited by an edge tone. It is shown that the trouble can be corrected by changing the natural frequency, minimizing or eliminating the excitation, or increasing damping of the system.

THE METHOD of validating proving ground test routines as a sample of customer operations is described. Comparisons of field survey and proving ground failure statistics are analyzed to establish sample reliability and severity ratios. Alternative means of accelerating the test program are considered, with examples indicating the effect on correlation. Use of proving ground routes as a link in establishing laboratory test to customer service correlation is treated. Procedures and instrumentation for developing load cycle information on the road, and programming random load cycles into laboratory test fixtures for simulated service life testing are discussed with some examples of applications to automotive components. In the performance test area, several performance parameters representative of customer requirements are developed. Techniques of improving comparative evaluations by eliminating the effect of extraneous variables such as the driver and the weather are presented.

FORD'S answer to the air suspension problem is a system of the “open” type in which the air is exhausted from the springs to the atmosphere. It features a 2-speed automatic height and leveling control to handle differing load conditions. In adapting the air springs to the suspension arms, the front suspension was modified only slightly, while the rear was completely redesigned. The author reports that a significant improvement in passenger comfort has been achieved with the new suspension, especially for the rear seat passenger. Also, the car height remains constant under all loadings—a contribution to the car's appearance.

APPLICATIONS of nuclear energy in automotive manufacture have been made principally in the field of radioactivity. These are grouped under the following categories: radiography, nondestructive testing, gaging and control, tracer techniques, and static neutralizers. Radioactivity techniques are being used in foundry operations to check stock and metal levels in cupolas and distribution of element additives. In steel operations, these techniques are being used to check assimilation of ore-concentrate fines and thickness of rolled sheet steel. Other applications include measurement of pipe and wall thickness in pressure lines and engines, and inspection of castings and welds for internal faults. Radioactive techniques for improving processes, quality, and materials have potentially universal application. Greater industrial access to reactors will permit broader study and speed the development of new applications of radio-activity in industry.

STYLING the Continental Mark II with a very low silhouette without sacrificing leg room, seating comfort, and driver visibility was accomplished by using a specially designed frame and a 3-joint driveline. These two features are the basic engineering innovations which make possible the Continental's distinctive classic styling. As a result of this structural analysis, Ford has produced an automobile that, according to the author, has technical advancements that are of value to the consumer.

A DESCRIPTION of ride analysis by experimental and mathematical methods is presented. Test facilities and instrumentation employed in experimental analysis are described, followed by presentation of actual test results. The application of electronic analog computers o t mathematical analysis is explained, and experimental results are correlated with mathematical analysis. Results of experimental and mathematical analyses are interpreted in terms of passenger comfort limits. The authors cite the need for more extensive information regarding response of the human body to motion in passenger cars.

TWENTY-FIVE-YEAR statistics, detailed in this paper, show declining accident and fatality rates despite radical increase in vehicle registrations and annual vehicle miles. The author shows how the passenger-car industry has built safety into vehicles to the point where-as an example-only 14% of accidents on the Pennsylvania Turnpike over its 13-year history were attributed to vehicle failures. Paralleling these efforts and the increasing emphasis on safer highways, better traffic management and driver education, are extensive studies aimed at bypassing the human factor and increasing human safety in automotive vehicles. Among those described here are crash investigations, laboratory tests of safety devices, and establishment through various other means of design criteria for human impact tolerance.

THE study of engine life, carried out by investigating engine wear in typical service, and by then striving to find the most effective ways of controlling it, forms the basis of this paper on contaminants in lubricants. The investigation involved a study of engine wear in 20,000 miles of operation typical of the average driver. The average driver was selected by using test cars from an employee transportation car pool. At the conclusion of the tests it was found that the use of the full-flow oil filter proved to be the best method for restricting engine wear caused by contaminants that get inside the engine. It was also shown that after successfully eliminating large, solid particles, further restriction of engine wear would depend upon the ability of the oil to lubricate, and upon the engine design to provide the oil supply in a manner suitable for lubrication of each part of the engine.